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江蘇省減速機(jī)產(chǎn)品質(zhì)量監(jiān)督檢驗(yàn)中心2007經(jīng)江蘇省質(zhì)量技術(shù)監(jiān)督局批準(zhǔn)建設(shè),并于2009年底通過(guò)了江蘇省質(zhì)量技術(shù)監(jiān)督局組織的計(jì)量認(rèn)證和實(shí)驗(yàn)室資質(zhì)認(rèn)定,具備了減速機(jī)及其他授權(quán)產(chǎn)品的法定檢驗(yàn)資質(zhì)。
減速機(jī)檢驗(yàn)中心的綜合實(shí)力
中心占地18畝,檢驗(yàn)用房3000平方米。內(nèi)設(shè)減速機(jī)整機(jī)測(cè)試系統(tǒng)、齒輪測(cè)量中心、直讀式光譜儀等各類(lèi)高精尖測(cè)試儀器60余臺(tái)(套),固定資產(chǎn)原值1400萬(wàn)元以上。中心擁有碩士3人、本科10人等共15名(其中高級(jí)工程師4人,工程師8人)高素質(zhì)專(zhuān)業(yè)人才隊(duì)伍。
除法定的檢驗(yàn)檢測(cè)外,中心還承擔(dān)了江蘇省科技基礎(chǔ)設(shè)施建設(shè)項(xiàng)目--“省傳動(dòng)機(jī)械試驗(yàn)檢測(cè)公共服務(wù)平臺(tái)”,為泰興市減速機(jī)產(chǎn)品產(chǎn)業(yè)基地及省內(nèi)企業(yè)提供傳動(dòng)機(jī)械產(chǎn)品檢驗(yàn)檢測(cè)、檢驗(yàn)方法和技術(shù)規(guī)范制訂等零距離服務(wù)。
業(yè)務(wù)范圍
1、檢驗(yàn)類(lèi)別:
●法定檢驗(yàn);
●型式檢驗(yàn);
●委托檢驗(yàn);
●抽樣檢驗(yàn);
●技術(shù)鑒定。
2、業(yè)務(wù)服務(wù)
為了更好地服務(wù)廣大客戶,本中心為顧客提供以下周到快捷的服務(wù):
●五個(gè)工作日的檢驗(yàn)周期(顧客有特殊要求除外);
●日常業(yè)務(wù)受理時(shí)間:
周一至周日(8:00-11:30 14:00-17:30)
●電話預(yù)約上門(mén)抽樣;
●試驗(yàn)過(guò)程中與顧客的及時(shí)溝通;
●發(fā)英文報(bào)告;
●報(bào)告完成后電話通知服務(wù);
●檢驗(yàn)報(bào)告免費(fèi)快遞服務(wù);
●為制定、修訂企業(yè)標(biāo)準(zhǔn)提供數(shù)據(jù)支持;
●原輔材料、半成品、成品等質(zhì)量把關(guān)檢驗(yàn);
●為企業(yè)提供質(zhì)量安全、標(biāo)準(zhǔn)、檢驗(yàn)員等培訓(xùn),指導(dǎo)企業(yè)建設(shè)檢驗(yàn)室。
檢驗(yàn)?zāi)芰Ψ秶?BR> ■減速器
●齒輪減速器
圓柱齒輪減速器、起重機(jī)用三支點(diǎn)減速器、起重機(jī)用底座式減速器、起重機(jī)用立式減速器、起重機(jī)用套裝式減速器、起重機(jī)用底座式硬齒面減速器、起重機(jī)用三支點(diǎn)硬齒面減速器、起重機(jī)用三合一減速機(jī)、運(yùn)輸機(jī)械用減速器、點(diǎn)線嚙合齒輪減速器、JPT 型減速器、KPTH 型減速器、三環(huán)減速器、RH二環(huán)減速器、PR模塊式齒輪減速器、少齒數(shù)漸開(kāi)線圓柱齒輪減速器、軸裝式減速器、ZJY型軸裝式圓柱齒輪減速器
●蝸輪蝸桿減速器
圓弧圓柱蝸桿減速器、錐面包絡(luò)圓柱蝸桿減速器、立式圓弧圓柱蝸桿減速器、立式錐面包絡(luò)圓柱蝸桿減速器、平面二次包絡(luò)環(huán)面蝸桿減速器、平面包絡(luò)環(huán)面蝸桿減速器、直廓環(huán)面蝸桿減速器、軸裝式圓弧圓柱蝸桿減速器、ZC1型雙級(jí)蝸桿及齒輪-蝸桿減速器
●行星齒輪減速器
NGW 行星齒輪減速器、NLQ 型行星齒輪減速器、混合少齒差星輪變速器、垂直出軸混合少齒差星輪減速器、ZK 行星齒輪減速器、ZZ 行星齒輪減速器、ZJ 系列行星齒輪減速器、PF 行星齒輪減速器
●諧波、傳動(dòng)減速器
●擺線針輪減速器
●圓柱齒輪箱
●顧客企業(yè)標(biāo)準(zhǔn)所涉及的其他各類(lèi)減速器
■金屬材料
灰鑄鐵件、球墨鑄鐵件、大型不銹鋼鑄件、鋁合金鑄件、銅合金鑄件、碳素結(jié)構(gòu)鋼、合金結(jié)構(gòu)鋼、不銹鋼無(wú)縫鋼管、大型碳素結(jié)構(gòu)鋼
■冶煉用原(輔)材料
煤炭、鑄造焦炭、冶金焦炭
■參數(shù):
●齒輪
同側(cè)齒面、徑向綜合偏差、徑向跳動(dòng)、齒厚和側(cè)隙、齒輪坯、軸中心距、軸線平行度的檢驗(yàn)、表面結(jié)構(gòu)和輪齒接觸斑點(diǎn)、齒輪精度等。
●金屬材料中所含元素光譜分析法
碳素鋼和中低合金鋼元素含量、不銹鋼多元素含量、鋁及鋁合金元素含量、銅及銅合金等。
●金屬材料中所含元素化學(xué)分析法
硅、鋁、釩、鈦、銅、鎳、鉬、錳、硫、碳、鎢、磷、鉻、鈷、鈮、鉛、氮、硼、鋯、砷、鈰、鉭、銻、鉍、鋅、硒、鎂、鈣、錫和稀土總量。
主要檢驗(yàn)設(shè)備:
1.減速器整機(jī)性能綜合試驗(yàn)臺(tái)
以英國(guó)派克公司電回饋系統(tǒng)和ABB電機(jī)為核心部件,具備200千瓦減速器整機(jī)檢測(cè)能力,可檢測(cè)減速器空載、負(fù)載、超載試驗(yàn)、輸出扭矩、傳動(dòng)比誤差、傳動(dòng)效率、噪聲、溫升、內(nèi)腔清潔度、齒輪精度、裝配精度;
2.齒輪測(cè)量中心:德國(guó)溫澤公司出品,測(cè)試精度1.5級(jí);
3.直讀式光譜儀:德國(guó)牛津公司出品,配有鐵基、銅基、鋁基等金屬材料的檢驗(yàn)和軟件支持功能,具備對(duì)合金鋼、不銹鋼、銅材、鋁材的金屬元素檢測(cè)能力,檢出限達(dá)0.001%;
4.金相顯微鏡:德國(guó)蔡司公司出品,用于金屬材料熱處理效果等內(nèi)部結(jié)構(gòu)圖像的精確分析。
Introduction of Jiangsu province product quality supervision and Inspection Center
Jiangsu province reducer product quality supervision and inspection center 2007 approved by the quality and Technical Supervision Bureau of Jiangsu province construction, and at the end of 2009, identified through the measurement certification and laboratory qualification in Jiangsu Province Bureau of quality and technical supervision organization, has the statutory inspection speed reducer and other licensed products quality inspection.
The comprehensive strength of gear Inspection Center
The center covers an area of 18 acres, with 3000 square metres of the housing inspection. In the test system of a reducer, gear measuring center, direct reading spectrometer and other advanced testing equipment more than 60 Taiwan (sets), 14000000 yuan more than the original value of fixed assets. The center has 3 people, 10 undergraduate, 15 graduate (including 4 senior engineers, 8 engineers) of high-quality team of professionals.
In addition to the statutory inspection, center also bear the Jiangsu province science and technology infrastructure construction projects -- the "province of mechanical transmission test platform for public service", to provide transmission machinery products inspection, testing methods and technical specifications for the zero distance service for reducer product industry base and provincial enterprises in Taixing city.
Scope of business
1, test category:
● statutory inspection;
● the type test;
● commissioned the inspection;
● sampling inspection;
● identification.
2, the business service
In order to better serve our customers, the center provides the following thoughtful and efficient service for customers:
The test period of five working days (customer special requirement except);
● daily service time:
Monday to Sunday (8:00-11:30 14:00-17:30)
● home telephone booking sampling;
Timely communication of the test process and customer;
● hair English report;
The report is completed telephone notification service;
● inspection report free delivery service;
● for the formulation, revision of enterprise standard and provide data support;
● raw and auxiliary materials, semi-finished products, finished products and other quality control inspection;
● provide quality and safety, standard, inspector training for enterprises, guide enterprises to the construction of laboratory.
Test ability:
■ reducer
● gear reducer
Cylindrical gear reducer, crane three fulcrum reducer, crane base type reducer, crane, crane vertical speed reducer with a set of gear reducer, crane base Hardened reducer, crane three fulcrum Hardened reducer, crane with three in one speed reducer, transport machinery reducer, point line meshing gear reducer, JPT reducer, KPTH reducer, the reducer, RH reducer, near the PR module reduction gear, involute gear reducer, shaft mounted speed reducer, ZJY type shaft mounted cylindrical gear reducer
● worm gear reducer
Circular cylindrical worm reducer, cone enveloping cylindrical worm reducer, vertical circular cylindrical worm reducer, vertical conical envelope cylindrical worm reducer, two plane enveloping toroidal worm reducer, the worm reducer, Hindley worm reducer, shaft mounted circular cylindrical worm reducer, ZC1 type double stage worm and gear - worm reducer
● planetary gear reducer
NGW planetary gear reducer, NLQ type planetary gear reducer, mixed with planetary gear transmission, the vertical shaft mixed with small teeth difference planetary reducer, ZK planetary gear reducer, ZZ planetary gear reducer, ZJ series planetary gear reducer, PF planetary gear reducer
● harmonic, gear reducer
● cycloidal pin wheel reducer
● cylindrical gear box
Other types of involved customer enterprise standard ● reducer
■ metal materials
Gray cast iron, ductile iron castings, steel castings, aluminum alloy castings, copper alloy castings, carbon steel, alloy steel, stainless steel seamless steel tube, large carbon structural steel
■ smelting of raw materials (auxiliary)
Coal, metallurgical coke, foundry coke
■ parameters:
● gear
The same side of tooth surface, radial composite deviation, radial runout, tooth thickness and clearance, gear blanks, shaft center distance, parallel axis test, surface structure and tooth contact spot, the accuracy of the gear.
Spectra of the metal elements in the analysis
Carbon steel and low alloy steel stainless steel element content, multi elements, elements of aluminum and aluminum alloy, copper and copper alloy etc..
Chemical element containing the metal materials in analysis
Silicon, aluminum, vanadium, titanium, copper, nickel, molybdenum, manganese, sulfur, phosphorus, carbon, tungsten, chromium, cobalt, lead, niobium, nitrogen, boron, zirconium, cerium, tantalum, arsenic, antimony, bismuth, selenium, zinc, calcium, magnesium, tin and total rare earths.
The main test equipment:
1 reducer performance test bench
In Britain, the Parker pen company electric feedback system and ABB motor as the core component, with 200 kW reducer machine detection ability, can detect the reducer no-load, load, overload test, output torque, transmission ratio error, transmission efficiency, noise, temperature rise, the cavity cleanliness, gear accuracy, precision assembly;
2 gear measuring center: German Windsor company production, testing accuracy class 1.5;
3 direct reading spectrometer: Germany Oxford company produced, with iron, copper, aluminum and other metal materials testing and software support, have the ability to detect metal elements in alloy steel, stainless steel, copper, aluminum, the detection limit was 0.001%;
The 4 microscope: German Carl Zeiss Company produced, for accurate image analysis of internal structure of metal heat treatment material effect..