附錄A
(標(biāo)準(zhǔn)的附錄)
切向綜合偏差的公差
A1總則
附在所給的文件中另有規(guī)定外,切向綜合偏差的測(cè)量不是必須的。因此,這些偏差的公差未被列入本標(biāo)準(zhǔn)的正文中。
然而,經(jīng)供需雙方同意時(shí),這種方法最好和輪齒接觸的檢測(cè)同時(shí)進(jìn)行。有進(jìn)可以用來(lái)替代其他的檢測(cè)方法。一齒切向偏差和切向綜合總偏差的定義在3.4中給出。
一齒切向綜合偏差fi′的公差,可由表A1中給出的fi′/K數(shù)值乘以系數(shù)K(K見(jiàn)A2.1的規(guī)定)求得,或用A2.1中的5級(jí)精度公差計(jì)算式計(jì)算。而對(duì)于其他精度等級(jí),用第5章中規(guī)定的同樣規(guī)則計(jì)算,并對(duì)計(jì)算值進(jìn)行圓整。
5級(jí)精度的切向綜合總偏差Fi′的公差Fi′用A2.2中給出的公式計(jì)算,其他精度等級(jí)的公差計(jì)算及計(jì)算值的圓整規(guī)則與第5章相同。
當(dāng)檢測(cè)切向綜合時(shí),產(chǎn)品齒輪在適當(dāng)?shù)闹行木嘞拢ㄓ幸欢ǖ膫?cè)隙)與測(cè)量齒輪單面嚙合,同時(shí)要加上一輕微而足夠的載荷。
A2 5級(jí)精度的公差計(jì)算式
A2.1一齒切向綜合公差fi′
fi′=K(4.3+fpt+fα)
如果產(chǎn)品齒輪和測(cè)量齒輪的齒寬不同,則按較小的齒寬進(jìn)行εr計(jì)算。
如果對(duì)輪齒的齒廊的和螺旋線(xiàn)進(jìn)行了較大的修形,檢測(cè)時(shí),εr和K將會(huì)受到較大的影響,因而在評(píng)定測(cè)量結(jié)果時(shí)這些因素必須考慮在內(nèi),在這種情況下,對(duì)檢測(cè)條件和記錄曲線(xiàn)的評(píng)定應(yīng)另訂專(zhuān)門(mén)的協(xié)議。
A2.2切向綜合總公差Fi′
Fi′=Fp+fi′
表A1fi′/K的比值
分度圓直徑
d/mm |
法向模數(shù)
mn/mm |
精度等級(jí) |
0 |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
5≤d≤20 |
0.5≤mn≤2 |
2.4 |
3.4 |
4.8 |
7.0 |
9.5 |
14.0 |
19.0 |
27.0 |
38.0 |
54.0 |
77.0 |
109.0 |
154.0 |
2<mn≤3.5 |
2.8 |
4.0 |
5.5 |
8.0 |
11.0 |
16.0 |
23.0 |
32.0 |
45.0 |
64.0 |
91.0 |
129.0 |
182.0 |
20<d≤50 |
0.5≤mn≤2 |
2.5 |
3.6 |
5.0 |
7.0 |
10.0 |
14.0 |
20.0 |
29.0 |
41.0 |
58.0 |
82.0 |
115.0 |
163.0 |
2<mn≤3.5 |
3.0 |
4.2 |
6.0 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
48.0 |
68.0 |
96.0 |
135.0 |
191.0 |
3.5<mn≤6 |
3.4 |
4.8 |
7.0 |
9.5 |
14.0 |
19.0 |
27.0 |
38.0 |
54.0 |
77.0 |
108.0 |
153.0 |
217.0 |
6<mn≤10 |
3.9 |
5.5 |
8.0 |
11.0 |
16.0 |
22.0 |
31.0 |
44.0 |
63.0 |
89.0 |
125.0 |
177.0 |
251.0 |
50<d≤125 |
0.5≤mn≤2 |
2.7 |
3.9 |
5.5 |
8.0 |
11.0 |
16.0 |
22.0 |
31.0 |
44.0 |
62.0 |
88.0 |
124.0 |
176.0 |
2<mn≤3.5 |
3.2 |
4.5 |
6.5 |
9.0 |
13.0 |
18.0 |
25.0 |
36.0 |
51.0 |
72.0 |
102.0 |
144.0 |
204.0 |
3.5<mn≤6 |
3.6 |
5.0 |
7.0 |
10.0 |
14.0 |
20.0 |
29.0 |
40.0 |
57.0 |
81.0 |
115.0 |
162.0 |
229.0 |
6<mn≤10 |
4.1 |
6.0 |
8.0 |
12.0 |
16.0 |
23.0 |
33.0 |
47.0 |
66.0 |
93.0 |
132.0 |
186.0 |
263.0 |
10<mn≤16 |
4.8 |
7.0 |
9.5 |
14.0 |
19.0 |
27. |
38.0 |
54.0 |
77.0 |
109.0 |
154.0 |
218.0 |
308.0 |
16<mn≤25 |
5.5 |
8.0 |
11.0 |
16.0 |
23.0 |
32.0 |
46.0 |
65.0 |
91.0 |
129.0 |
183.0 |
259.0 |
366.0 |
125<d≤280 |
0.5≤mn≤2 |
3.0 |
4.3 |
6.0 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
49.0 |
69.0 |
97.0 |
137.0 |
194.0 |
2<mn≤3.5 |
3.5 |
4.9 |
7.0 |
10.0 |
14.0 |
20.0 |
28.0 |
39.0 |
56.0 |
79.0 |
111.0 |
157.0 |
222.0 |
3.5<mn≤6 |
3.9 |
5.5 |
7.5 |
11.0 |
15.0 |
22.0 |
31.0 |
44.0 |
62.0 |
88.0 |
124.0 |
175.0 |
247.0 |
6<mn≤10 |
4.4 |
6.0 |
9.0 |
12.0 |
18.0 |
25.0 |
35.0 |
50.0 |
70.0 |
100.0 |
141.0 |
199.0 |
281.0 |
10<mn≤16 |
5.0 |
7.0 |
10.0 |
14.0 |
20.0 |
29.0 |
41.0 |
58.0 |
82.0 |
115.0 |
163.0 |
231.0 |
326.0 |
16<mn≤25 |
6.0 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
48.0 |
68.0 |
96.0 |
136.0 |
192.0 |
272.0 |
384.0 |
25<mn≤40 |
7.5 |
10.0 |
15.0 |
21.0 |
29.0 |
41.0 |
58.0 |
82.0 |
116.0 |
165.0 |
233.0 |
329.0 |
465.0 |
280<d≤560 |
0.5≤mn≤2 |
3.4 |
4.8 |
7.0 |
9.5 |
14.0 |
19.0 |
27.0 |
39.0 |
54.0 |
77.0 |
109.0 |
154.0 |
218.0 |
2<mn≤3.5 |
3.8 |
5.5 |
7.5 |
11.0 |
15.0 |
22.0 |
31.0 |
44.0 |
62.0 |
87.0 |
123.0 |
174.0 |
246.0 |
3.5<mn≤6 |
4.2 |
6.0 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
48.0 |
68.0 |
96.0 |
136.0 |
192.0 |
271.0 |
6<mn≤10 |
4.8 |
6.5 |
9.5 |
13.0 |
19.0 |
27.0 |
38.0 |
54.0 |
76.0 |
108.0 |
153.0 |
216.0 |
305.0 |
10<mn≤16 |
5.5 |
7.5 |
11.0 |
15.0 |
22.0 |
31.0 |
44.0 |
62.0 |
88.0 |
124.0 |
175.0 |
248.0 |
350.0 |
16<mn≤25 |
6.5 |
9.0 |
13.0 |
18.0 |
26.0 |
36.0 |
51.0 |
72.0 |
102.0 |
144.0 |
204.0 |
289.0 |
408.0 |
25<mn≤40 |
7.5 |
11.0 |
15.0 |
22.0 |
31.0 |
43.0 |
61.0 |
86.0 |
122.0 |
173.0 |
245.0 |
346.0 |
489.0 |
40<mn≤70 |
9.5 |
14.0 |
19.0 |
27.0 |
39.0 |
55.0 |
78.0 |
110.0 |
155.0 |
220.0 |
311.0 |
439.0 |
621.0 |
560<d≤1000 |
0.5≤mn≤2 |
3.9 |
5.5 |
7.5 |
11.0 |
15.0 |
22.0 |
31.0 |
44.0 |
62.0 |
87.0 |
123.0 |
174.0 |
247.0 |
2<mn≤3.5 |
4.3 |
6.0 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
49.0 |
69.0 |
97.0 |
137.0 |
194.0 |
275.0 |
3.5<mn≤6 |
4.7 |
6.5 |
9.5 |
13.0 |
19.0 |
27.0 |
38.0 |
53.0 |
75.0 |
106.0 |
150.0 |
212.0 |
300.0 |
6<mn≤10 |
5.0 |
7.5 |
10.0 |
15.0 |
21.0 |
30.0 |
42.0 |
59.0 |
84.0 |
118.0 |
167.0 |
236.0 |
334.0 |
10<mn≤16 |
6.0 |
8.5 |
12.0 |
17.0 |
24.0 |
33.0 |
47.0 |
67.0 |
95.0 |
134.0 |
189.0 |
268.0 |
379.0 |
16<mn≤25 |
7.0 |
9.5 |
14.0 |
19.0 |
27.0 |
39.0 |
55.0 |
77.0 |
109.0 |
154.0 |
218.0 |
309.0 |
437.0 |
25<mn≤40 |
8.0 |
11.0 |
16.0 |
23.0 |
32.0 |
46.0 |
65.0 |
92.0 |
129.0 |
183.0 |
259.0 |
366.0 |
518.0 |
40<mn≤70 |
10.0 |
14.0 |
20.0 |
29.0 |
41.0 |
57.0 |
81.0 |
115.0 |
163.0 |
230.0 |
325.0 |
460.0 |
650.0 |
1000<d≤1600 |
2<mn≤3.5 |
4.8 |
7.0 |
9.5 |
14.0 |
19.0 |
27.0 |
38.0 |
54.0 |
77.0 |
108.0 |
153.0 |
217.0 |
307.0 |
3.5<mn≤6 |
5.0 |
7.5 |
10.0 |
15.0 |
21.0 |
29.0 |
41.0 |
59.0 |
83.0 |
117.0 |
166.0 |
235.0 |
332.0 |
6<mn≤10 |
5.5 |
8.0 |
11.0 |
16.0 |
23.0 |
32.0 |
46.0 |
65.0 |
91.0 |
129.0 |
183.0 |
259.0 |
366.0 |
10<mn≤16 |
6.5 |
9.0 |
13.0 |
18.0 |
26.0 |
36.0 |
51.0 |
73.0 |
103.0 |
145.0 |
205.0 |
290.0 |
410.0 |
16<mn≤25 |
7.5 |
10.0 |
15.0 |
21.0 |
29.0 |
41.0 |
59.0 |
83.0 |
117.0 |
166.0 |
234.0 |
331.0 |
468.0 |
25<mn≤40 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
49.0 |
69.0 |
97.0 |
137.0 |
194.0 |
275.0 |
389.0 |
550.0 |
40<mn≤70 |
11.0 |
15.0 |
21.0 |
30.0 |
43.0 |
60.0 |
85.0 |
120.0 |
170.0 |
241.0 |
341.0 |
482.0 |
682.0 |
1600<d≤2500 |
3.5<mn≤6 |
5.5 |
8.0 |
11.0 |
16.0 |
23.0 |
32.0 |
46.0 |
65.0 |
92.0 |
130.0 |
183.0 |
259.0 |
367.0 |
6<mn≤10 |
6.5 |
9.0 |
13.0 |
18.0 |
25.0 |
35.0 |
50.0 |
71.0 |
100.0 |
142.0 |
200.0 |
283.0 |
401.0 |
10<mn≤16 |
7.0 |
10.0 |
14.0 |
20.0 |
28.0 |
39.0 |
56.0 |
79.0 |
111.0 |
158.0 |
223.0 |
315.0 |
446.0 |
16<mn≤25 |
8.0 |
11.0 |
16.0 |
22.0 |
31.0 |
45.0 |
63.0 |
89.0 |
126.0 |
178.0 |
252.0 |
356.0 |
504.0 |
25<mn≤40 |
9.0 |
13.0 |
18.0 |
26.0 |
37.0 |
52.0 |
73.0 |
103.0 |
146.0 |
207.0 |
292.0 |
413.0 |
585.0 |
40<mn≤70 |
11.0 |
16.0 |
22.0 |
32.0 |
45.0 |
63.0 |
90.0 |
127.0 |
179.0 |
253.0 |
358.0 |
507.0 |
717.0 |
2500<d≤4000 |
6<mn≤10 |
7.0 |
10.0 |
14.0 |
20.0 |
28.0 |
39.0 |
56.0 |
79.0 |
111.0 |
157.0 |
223.0 |
315.0 |
445.0 |
10<mn≤16 |
7.5 |
11.0 |
15.0 |
22.0 |
31.0 |
43.0 |
61.0 |
87.0 |
122.0 |
173.0 |
245.0 |
346.0 |
490.0 |
16<mn≤25 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
48.0 |
68.0 |
97.0 |
137.0 |
194.0 |
274.0 |
387.0 |
548.0 |
25<mn≤40 |
10.0 |
14.0 |
20.0 |
28.0 |
39.0 |
56.0 |
79.0 |
111.0 |
157.0 |
222.0 |
315.0 |
445.0 |
629.0 |
40<mn≤70 |
12.0 |
17.0 |
24.0 |
34.0 |
48.0 |
67.0 |
95.0 |
135.0 |
190.0 |
269.0 |
381.0 |
538.0 |
761.0 |
4000<d≤6000 |
6<mn≤10 |
8.0 |
11.0 |
16.0 |
22.0 |
31.0 |
44.0 |
62.0 |
88.0 |
125.0 |
176.0 |
249.0 |
352.0 |
498.0 |
10<mn≤16 |
8.5 |
12.0 |
17.0 |
24.0 |
34.0 |
48.0 |
68.0 |
96.0 |
136.0 |
192.0 |
271.0 |
384.0 |
543.0 |
16<mn≤25 |
9.5 |
13.0 |
19.0 |
27.0 |
38.0 |
53.0 |
75.0 |
106.0 |
150.0 |
212.0 |
300.0 |
425.0 |
601.0 |
25<mn≤40 |
11.0 |
15.0 |
21.0 |
30.0 |
43.0 |
6.0 |
85.0 |
121.0 |
170.0 |
241.0 |
341.0 |
482.0 |
682.0 |
40<mn≤70 |
13.0 |
18.0 |
25.0 |
36.0 |
51.0 |
72.0 |
102.0 |
144.0 |
204.0 |
288.0 |
407.0 |
576.0 |
814.0 |
6000<d≤8000 |
10<mn≤16 |
9.5 |
13.0 |
19.0 |
26.0 |
37.0 |
52.0 |
74.0 |
105.0 |
148.0 |
210.0 |
297.0 |
420.0 |
594.0 |
16<mn≤25 |
10.0 |
14.0 |
20.0 |
29.0 |
41.0 |
58.0 |
81.0 |
115.0 |
163.0 |
230.0 |
326.0 |
461.0 |
652.0 |
25<mn≤40 |
11.0 |
16.0 |
23.0 |
32.0 |
46.0 |
65.0 |
92.0 |
130.0 |
183.0 |
259.0 |
366.0 |
518.0 |
733.0 |
40<mn≤70 |
14.0 |
19.0 |
27.0 |
38.0 |
54.0 |
76.0 |
108.0 |
153.0 |
216.0 |
306.0 |
432.0 |
612.0 |
865.0 |
8000<d≤10000 |
10<mn≤16 |
10.0 |
14.0 |
20.0 |
28.0 |
40.0 |
56.0 |
80.0 |
113.0 |
159.0 |
225.0 |
319.0 |
451.0 |
637.0 |
16<mn≤25 |
11.0 |
15.0 |
22.0 |
31.0 |
43.0 |
61.0 |
87.0 |
123.0 |
174.0 |
246.0 |
348.0 |
492.0 |
695.0 |
25<mn≤40 |
12.0 |
17.0 |
24.0 |
34.0 |
49.0 |
69.0 |
97.0 |
137.0 |
194.0 |
275.0 |
388.0 |
549.0 |
777.0 |
40<mn≤70 |
14.0 |
20.0 |
28.0 |
40.0 |
57.0 |
80.0 |
114.0 |
161.0 |
227.0 |
321.0 |
454.0 |
642.0 |
909.0 |